About Production

How often do you inspect your products?

For physical testing,we test every batch,it’s about every one hundred meters. For the surface and size,we check every roll after production and before warehousing.

Can you print our logo on the rubber sheet or package bags?

Yes,we can.You can send us your designed logo information to us,we can vulcanize the logo on the rubber sheet or print on the package bags.Of course,this needs a little bit extra cost,I will quota you the cost later when you can confirmed the logo information.

How do you control your production process?

It includes the vulcanization time,temperature and speed.We have special people to control the vulcanize temperature,and professional people to control the press and time according to different products.

How do you deal with your unqualified products?

According to the problems,normally we have two ways:one is selling as discount products,second is to destroy directly.The inspection department will measure it and make decision.

How do you deal with the unqualified raw material?

Because most of our raw material suppliers are near to us,so on the unqualified products,normally we will send back and ask them to replace.

How many tons does your mixing roon can mix one day?and what’s the qualified rate?

We can mix 180 tons each day,and finished product can be 150 tons.The 30 tons unqualified includes:scraps and unqualified products.Totally to say,the qualified is 95%.

How do you reduce the smell?

According to the different products,we can use odor absorber and perfume to cover the smell on low grade product,and use more pure rubber on high grade products.

How to control the metal in the rubber?

Frankly to say,it’s very difficult to guarantee 100% for any manufacture on the reclaim grade rubber,but what we are doing is using magnetic selecting and fine the material.

How do you maintain your moulds?

Firstly,you see we have brushes in our every drum,these can keep cleaning the mould daily,additional,we have special people to clean and polishing termly.

How long will take you if I invest a new mould?

According to the pattern,for example,smooth mould two weeks,and pattern mould needs about 6 weeks.

How is the proportion of the products in your factory distributed?For example,how many industrial rubber sheets distributed,or how many hign grade sheets?

We have four main series:Industrial rubber sheet;Flooring mat;livestock mat and customized product.The percent is:40%,25%,25%,10%.

What’s the min thickness does your calender machine can produce?and the max width?

Min thickness is 0.4mm for our canlender machine.Max width is 2 meters.

How do you control your quality?

We inspect three steps:raw material inspection,during production inspection and before warehousing inspection.